Rubber Conveyor Belt – Advantages and Applications
Automation of operations has given a new direction to industrialization. Many small and huge mechanical tasks are being done by automatic electrically run machines. The Rubber conveyor belt helps to enhance the productivity of various industries by reducing the requirement of manual labor. Moreover, the working conditions and facilities in firms dealing in metals, chemicals, textile, and mining have also been improved. Consequently, the automated systems have made a significant place outside the industries as well. Tools as simple as conveyer belt can take up humongous work and simplify as well as speed up operations like transmission of raw materials, the supply of finished products, transfer of luggage, packaging, and similar jobs. These tasks can be easily done with the help of these simple mechanical devices run by electric motors and directed by mechanical parts such as rollers. As per the demand of the application, different types of conveyer belts are available in the market. conveyor belt can have lengths starting from a few meters to several kilometers. The width of the belt can also be adjusted according to the dimensions of the goods that are to be carried by the belt. Several strong, durable, and elastic layers of fine quality rubber are glued one over the other to form sturdy straps. The retaining capacity of the material is another factor due to which Rubber conveyor belt provides good gripping of the carriage.
How a Conveyor Belt Works
A conveyor system systematically carries and transports materials, typically in an industrial or controlled environment. Conveyor belts are a tried-and-true energy saver designed to increase efficiency. Let’s take a look at how conveyor belts work and why they’ve stood the test of time. A conveyor belt works by using two motorized pulleys that loop over a long stretch of thick, durable material. When motors in the pulleys operate at the same speed and spin in the same direction, the belt moves between the two. If objects are particularly heavy or bulky — or if the conveyor belt is carrying them for a long distance or duration — rollers may be placed on the sides of the conveyor belt for support.
The conveyor belt system’s extremity unit typically includes any pulleys and clamping straps. Additional stands or lateral guides could be necessary for specific variations or functions, so consider your industry’s needs when choosing these optional add-ons. Parts and functions of a new conveyor belt system might include:
The frame: The system’s framework holds all of the moving parts together for safe and secure operation.
The belt: A long stretch of thick, durable material upon which materials are transported from one place to another.
The conveyor belt support: Rollers assist the belt to stay on course and swiftly maintain movement. Rollers keep objects in place and prevent the belt from sagging.
The driving unit: Motors may use either variable or constant speed-reduction gears to power the conveyor belt. An efficient driving unit must continually assist the belt with continuous running, smooth reversing and repeatedly adjusting direction.
The pulleys: The conveyor belt should loop over two or more strategically positioned pulleys. The pulley controls the belt’s movement and performs critical functions such as driving, redirecting, turning, tensioning and tracking the belt.
The clamping straps: Clamping straps are used on various machines to hold down fixtures and work components.
Add-on modules: Most additional parts are installed for further reinforcement. While rollers support the belt from within the system, stands and lateral guides support the outer framework.
What are the 4 Different Types of Industrial Machine Belts?
For operation, the belts rely on friction to effectively transmit power between wheels, cogs, sprockets, pulleys and more through the drive of a motor. The function in an industrial setting such as textiles, food processing, packaging, chemical plants and so on, is to be able to maintain even power distribution throughout live roller conveyors. Before heading to the round belt supplier without knowing which belt is optimal for your live roller conveyors, it’s important to understand the four different types of industrial machine belts: